Peddinsert 500‑6 CN and Peddinsert 500‑6 CN plus

• Standard insertion force 6 ton / 60 kN.
• NC system with touch screen for managing the inserts and full control of the inserting process: programs (up to 8 stations), insert type, insertion force, dwell time, spindle stroke, etc.
• Laser pointer.
• Monolithic oversized structure, high robustness and reliability.
• Hydraulic machine, providing reliability and precision in the insertion at any point of the punch stroke.
• Stroke adjustable via NC, high productivity with precise stop system via proportional valve.
• Adjustable dwell time at the lower punch point, inserting in stainless steel.
• Large throat depth, 500 mm.
• Double safety system integrated by distance and with panic pedal.
• Sheet metal presence sensor controlled by the NC of the machine (optional).
• Pre-loaded library with the definition of inserts and the force to be used.
• Possibility to use all types of insertion dies.
• Inserting of all types of inserts, clinching, deformation and marking.
• Inserting in any type of material: copper, aluminium, carbon steel and stainless steel.

Inserting and clinching

• Clinching in material 1 to 6 mm thick.
• Press-in nuts up to M 12, press-in studs and standoffs up to M 8.
• Precise stop system with finely adjustable dies, ideal for soft materials such as fibreglass or printed circuit boards.
• Multiple die holder for up to four different dies.

8 work stations

• Rosetta (turret) 4-station tool carrier controlled by the NC.
• Digital Rosetta (turret) with 4 stations, for processing the same insert in different lengths.

Integration of processes

• Insert and countersinking
• Insert and marking
• Insert and embossing
• Insert and deformation (Kerb-Konus type nuts)

PLUS models with automatic feeding system

• Proprietary development made of high-quality polymers, less noise.
• Large basket capacity.
• Combination of automatic insertion with standard stations.

Peddinsert 500-6 CN with brush table

Operation via the 7-inch touch screen

• Control of the pressure setting.
• Selection of the insert from the database.
• After selecting the insert, the program determines the working pressure; it can be adapted to the actual material hardness and saved.
• Up to four types of inserts per program.
• Repetition according to the number of inserts.
• Recording of the operating time.
• Jog mode for tool changes.
• Switching the laser pointer on and off.
• Saving programs in the local memory or on an external device for later repetition.

Industry 4.0 (remote machine management from the office PC and remote assistance)

• Office software.
• Machine status display and monitoring.
• Emergency stop warning.
• Counter of working hours per day and over a period of time.
• Counter of inserts placed per day and over a period of time.
• Counter of parts made per day and over a period of time.
• Electrical energy consumption.
• Editing and transferring programs.
• Editing and transferring insert tables.
• Modification of machine parameters.
• Real-time management of the screen (HMI).
• Monitoring the operation of the equipment.
• Modification of the operating parameters.
• Updating the PLC program.
• Updating the display program (HMI).
• Incorporation of new functions in the equipment.

High flexibility in production

• Possibility to work online.
• Possibility to work individually.

A large number of stations

• 8 physical stations and 8 NC stations, 16 stations in total.
• 2 automatic stations (1+1), 6 physical stations and 6 NC stations, 14 stations in total.